Recto
Group of industries are concerned with manufacturing and export
of world-renowned brands. To achieve maximum quality products,
manufacturing process is responsibility of multiple departments.
Chain flow system is being adopted to ensure that manufacturing
and quality insurance is not responsibility of a single department
but quality is maintained at each step. Manufacturing process
involves following departments: |
1- Merchandising and R&D department
Business relations to Recto are always considered as permanent.
From the first contact onward, a highly skilled team of young
merchandisers will always be at customer's service. Independent
sample dyeing and making-up facility helps to meet demands
of different clients with respect to fabric development, proto,
size sets sales samples etc. the sample department is reporting
to merchandising department. R&D cell works full time
creating new fabric and techniques and keeping tabs on the
last minute changing requirements of most demanding customers.
Therefore Recto industries are always alert of what is going
on in the market place and are ahead of their competitors.
2-
Quality Control and Assurance Department
Independent quality control and quality assurance department
having highly skilled and motivated staff make sure total
quality management at all stages of production.
|
 |
| KNITTING
DEPARTMENT |
3- Knitting Department
Knitting Departments change yarn into fabric using most advanced
and state of art technology available world wide for each
process. Knitting machines used in the processes are from
one of the most reliable and renowned brand JUMBERCA for making
wide range of fabrics in different structures. Flat knitting
machine of MATSUYA CORP is used for trims. Reports providing
specifications of fabric produced are generated for quality
control department.
4-
Dying Department
Fabric is dyed according to the design and pattern provided.
Dying department is further divided into three sections. |
i-
Dying Lab
Computerized high-pressure and high temperature machine prepares
lab dips and recipe for dyeing. Contents of recipe are measured
on electronic weighting scales for accuracy. Shades are matched
using spectrophotometer and light box (TL-84,d-65.UV,CWF). |
 |
| |
DYING
LAB |
ii- Dyeing
Section
Dying section is responsible for making to color the fabric.
Machines used to dye the fabric are Simple Winch, Close Winch
made by Tex Mac, Low Pressure Soft Flow 3T and High Pressure
Soft Flow 3T manufactured by Long Close, England and Garment
Wash Machine is imported from Hong Kong. These machines are
famous for their production reliability and consistent results
Dying Dept is operating with capability of dying 3000 Kg Fabric
per day.
|
 |
| |
DYING
SECTION |
| |
|
iii-Dyeing
Finishing Section
Dyeing Finishing Section provides very important section of
dyeing. Dyeing Finishing Section is providing finishing of 3000
kg Fabric per day. Process involved in finishing, checks fabrics
for shrinkage, weight and width, color fastness to water, color
fastness to light, crocking, stretch, garment twisting and ph
value. Finishing section team has full command on machinery
like Hydro Extractor, Tumble Dryer, Cloth Compactor, Squeezer,
High Speed Hydraulic Press and Shrink Dryer. Cloth Compactor,
Squeezer, High Speed Hydraulic Press and Shrink Dryer are from
famous Monti Italy. |
 |
| |
DYING
FINISHING SECTION |
5- Garments Department
Garment department is further divided into five sections. |
|
| |
|
i-Cutting
Section
Cutting is supervised by experienced cutting masters and shapers,
who know the art of cutting. Portable and fixed cutting machines
from Germany, USA and Japan are used in cutting of fabric. |
 |
| |
CUTTING
SECTION |
| |
|
ii-Embroidery and Printing
Recto has its own in-house embroidery and printing facilities,
though embroidery on the fabric is optional as per customer
requirements. Tajima's Embroidery Machine, multi head screen-printing
machine and dryer machine by Kufstein are used in this section.
|
 |
| |
EMBROIDERY
& PRINTING |
| |
|
iii-Stitching Section
Stitching unit is supervised by most experienced Production
Manager with his well qualified and experienced staff who strives
to fulfill top class stitching parameters required by customers
with flat lock and over lock machine manufactured by Pegasus.
Lock stitch machine, button machine, button hole machine, bar
tack and tape cutter machine made by Juki. |
 |
| |
STITCHING
SECTION |
| |
iv- Finishing
and Packing
At garment finishing it is make sure that each and every fabric
has gone through rigorous inspection and is 100% defect free
before packing. Latest garment pressing equipment is used including
Vacuum Press tables, Electric Steam Generator for ironing, heater
less stream Irons made by Nomato, Japan and Hydraulic Press
manufactured by Monti Italy.
v-Sampling
Garment department have a separate sampling section where
innovative and highly skilled designers of Recto prepare sample
fabrics, according to the need of the customers.
|
